Sound design engineering is the heart of any project, at Schaffer Sugar Services we take special pride in the quality we provide. We offer complete engineering and technological solutions in the following categories for cane sugar mills, refineries, and ethanol facilities:

  • Process and plant engineering
  • Factory expansion
  • Process improvement and debottlenecking
  • Novel clarification technologies
  • Steam management and cogeneration
  • Water and wastewater treatment plants
  • Air pollution control
  • Instrumentation and control services
Process Design

We can design or improve your current sugar mill, refinery, ethanol, and cogeneration facility process. Our design includes a vast list of tools such as M&E Balances, Process Flow Diagrams (PFD), Piping and Instrumentation (P&ID) Diagrams, piping isometrics, equipment analysis through Computational Fluid Dynamics (CFD), project risk analysis, and equipment datasheet.

Equipment Design

Using high design skills and applying the latest in technological improvements, we can design most sugar process equipment. Our design engineers have over 20 years of experience in custom designing sugar-related equipment at both in-house and partner shops. Moreover, Through the partnership with Louisiana State University, we use some of the most powerful supercomputers available to evaluate designs using Computer Fluid Dynamics (CFD). We use only the most cutting-edge software in our designs. Finally, our team is ready to be deployed at your factory to assist you in the commissioning and startup of our equipment.

Check our table at the bottom of this page to see more about our scope equipment design services.

Control and Automation

We have very experienced automation engineers that can assist from PLC assembly, control loop tuning, and development of control strategies and Human Machine Interface (HMI) development. We can be your strategic automation partner for each stage of your factory. We can work on the platform of your choice, e.g., Siemens, Rockwell, Honeywell Experion.

Structural Design

Our team of civil engineers can assist you with the design and development of steel, reinforced concrete, and other types of structures. We can also help you with the design of the foundations required for any construction of your factory or facility.

Construction Supervision

Our team of engineers can provide construction supervision in connection with the modification, expansion, modernization, and erection of new and existing facilities. Our construction supervision partnerships go back over 40 years in sugar mill and industrial construction.

Metal Selection

Through Crompion International, our parent company, we can design and recommend the best materials to ensure that equipment reaches its best economical life with as little downtime as possible. Crompion International holds exclusive designs and patents on material applications, which are, by far, the leading wear-resistant solutions in the Sugar Industry.

Advances in technology have made it possible for us to handle a variety of projects more efficiently. As a result, we have in-house programs and an experienced group of engineers that allow us to offer the following technical services to our clients:

Equipment Supply

Schaffer Sugar is a renowned provider of comprehensive sugar equipment supply solutions. With years of experience and expertise in the field, we specialize in designing and engineering state-of-the-art equipment tailored specifically for the sugar industry. Our portfolio includes innovative solutions such as cane preparation, juice extraction, clarification, heating and evaporation, crystallization, drying, and sugar handling systems. With our commitment to excellence, Schaffer Sugar delivers cutting-edge equipment and provides exceptional customer support, ensuring seamless integration of our solutions into existing sugar processing facilities. By partnering with Schaffer Sugar, sugar producers can optimize their operations, enhance productivity, and achieve the highest quality standards in the sugar industry.

Scope of Services and Supply

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AreaServicesScope
PreparationCush Cush ConveyorEngineering and Supply
Cane ConveyorEngineering and Supply
Feed tableEngineering and Supply
KickerEngineering and Supply
KnivesEngineering and Supply
Leveler KnivesEngineering and Supply
MagnetEngineering and Supply
ShredderEngineering and Supply
ExtractionDiffuserEngineering and Supply
Cane IntercarrierEngineering and Supply
Donnelly ChuteEngineering and Supply
Imbibition SystemsEngineering and Supply
MillEngineering and Supply
Mill RollersEngineering and Supply
Mill TransmissionsEngineering and Supply
Multi Misalignment Coupling / Sling CouplingEngineering and Supply
Rotary ScreenEngineering and Supply
Juice TreatmentAgitators and GearboxEngineering and Supply
Bagacillo CycloneEngineering and Supply
Clarification ServicesConsulting
DSM ScreensEngineering and Supply
Flocculant Preparation SystemsEngineering and Supply
EjectorsEngineering and Supply
Liming SystemsEngineering and Supply
Juice Clarifier/LLT ClarifierEngineering and Supply
Mud Filters/ Belt FiltersEngineering and Supply
Scraper MechanismEngineering and Supply
Shell and Tube Heat ExchangersEngineering and Supply
Liquid SulphitationEngineering and Supply
Sugar Color ImprovementConsulting
Syrup ClarifierEngineering and Supply
EvaporationPre-EvaporatorsEngineering and Supply
CondensersEngineering and Supply
Entrainment SeparatorEngineering and Supply
Robert EvaporatorEngineering and Supply
Crystallization/SugarContinuous Vacuum PansEngineering and Supply
Batch Vacuum PansEngineering and Supply
Horizontal CrystallizerEngineering and Supply
Vertical CrystallizerEngineering and Supply
Mechanical Rotating SealsEngineering and Supply
Crystallizer GearboxEngineering and Supply
Magma MinglersEngineering and Supply
Magma ReceiversEngineering and Supply
Molasses ReceiversEngineering and Supply
Screw ConveyorEngineering and Supply
Seed ReceiverFabrication drawings
Sugar Centrifuges (Batch and Continuous)Engineering and Supply
Sugar ConveyorEngineering and Supply
Cogeneration/BoilersBagasse BoilersEngineering and Supply
ChimneysEngineering and Supply
DeaeratorEngineering and Supply
DesuperheaterEngineering and Supply
GeneratorsEngineering and Supply
Steam TurbineEngineering and Supply
UtilitiesAir CompressorEngineering and Supply
Cooling TowerEngineering and Supply
Wastewater Treatment PlantEngineering and Supply
Water Treatment SystemsEngineering and Supply
Instrumentation and ControlInstrumentation SelectionEngineering and Supply
Development of Automation Master Plans for Sugar and RefineriesConsulting
Development of Control Systems using SIEMENS PCS7 or RockwellEngineering and Supply
Development of Human Machine Interface (HMI)Engineering and Supply
Development of P&ID DrawingsEngineering and Supply
GeneralAtmospheric TanksEngineering and Supply
Electric MotorEngineering and Supply
Plate HeatersEngineering and Supply
Pressure VesselEngineering and Supply
PumpsEngineering and Supply
Speed Reducers/ GearboxEngineering and Supply
EngineeringConsultancy Services in Process Debottlenecking and OptimizationConsulting
Design and Optimization of Boiling House ProcessesConsulting
Development of Mass and Energy BalancesConsulting
Development of Pipeline General Arrangement and IsometricsEngineering
Foundations EngineeringEngineering
Support StructuresEngineering