Sugar Industry Equipment Fabrication

Introduction

Engineered for precision and efficiency, our heaters combine state-of-the-art technology with a robust design, ensuring optimal performance across diverse applications.

Key Features

• Optimal Approach Temperature: Experience the benefits of the closest approach temperature combined with a higher turn-down ratio, ensuring efficient heating processes.
• Enhanced Steam Economy: The low approach temperature advantageously utilizes the heating vapors of subsequent effects, significantly improving steam economy.
• Consistent Performance: Our heaters maintain their peak performance consistently throughout the season, eliminating the need for regular cleaning.
• Rugged Design: Built to last, our heaters boast a rugged design that promises durability and longevity.
• Maintenance-Free Operation: Say goodbye to frequent check-ups. Our Direct Contact Heaters ensure smooth, maintenance-free operations.
• Improved Clarification and Settling: With the efficient evacuation of dissolved air from venting, witness enhanced clarification and settling processes.

Introduction

We present an innovative syrup clarification station.This state-of-the-art Clarifier is equipped with a foam removal system and a flocculation mechanism, ensuring optimal utilization of the flocculant.

Key Features

• Foam Removal: The clarifier boasts a peripheral foam elimination system, ensuring the syrup remains uncontaminated and pure.
• Syrup Extraction: For maximum efficiency, clarified syrup will be extracted uniformly from the base and peripherally.
• Peripheral Operations & Advanced Control System: Achieving the desired outcomes necessitates the integration of peripheral operations and a automatic control system.
• Buffer Tank: A dedicated buffer tank will ensure a steady syrup flow to the plant. This controlled flow enables heating stations, liming, cold sulfonation, and flocculation to reach the required set points.
• Air Micronization: Air will be finely micronized and managed in the final stage of the reaction tank.
• Optimal Brix Level: The proposal suggests managing syrup clarification at a Brix of 65, facilitating greater insolubilization of material. As a higher Brix translates to a lower syrup temperature, rectification via a shell and tube heat exchanger becomes essential.

Conclusion

Our Syrup Clarifier System is meticulously designed to streamline the syrup purification process, ensuring optimal results while minimizing operational complexities. Experience the future of syrup clarification with our advanced solution.

Introduction

Discover the pinnacle of evaporation technology with our state-of-the-art Falling Film Evaporator. Designed for optimal performance and efficiency, our evaporator combines innovative features with patented technology, setting new industry standards.

Key Features

• Lowest ΔT Operation: Achieve unparalleled efficiency with operations ranging from 1.0°C to 4.0°C, ensuring optimal evaporation conditions.
• Adaptable Design: Accommodate a greater number of effects within the given ΔT & ΔP, offering flexibility in operations.
• Unmatched Energy Efficiency: Designed for the highest energy efficiency, ensuring sustainable and cost-effective operations.
• Superior Heat Transfer Rate: Experience industry-leading heat transfer rates of up to 5000 W/m²K.
• Minimal Residence Time: Benefit from the lowest residence time, resulting in reduced inversion and color formation, preserving the quality of the syrup.
• Compact & Modular Design: Our evaporators are designed for space efficiency without compromising on performance.
• Patented Technology: Leverage our patented distribution and process technology for unmatched evaporation results.
• Intelligent Control System: Enjoy peace of mind with our fully automatic intelligent control system equipped with CIP (Clean-In-Place) for easy maintenance.
• Versatile Configurations: Catering to diverse needs, our configurations are available with heating surface areas ranging up to a whopping 10,000 m² in a single unit.

Introduction

In the intricate process of sugar production from sugarcane, the boiling operation stands out as a pivotal phase. Our state-of-the-art Seed Preparation Equipment ensures that these seed crystals are optimally prepared to facilitate efficient crystallization during the boiling operation.

Benefits of Using Our Seed Preparation Equipment

• Enhanced Crystallization: Properly prepared seed crystals enhance the crystallization process, leading to better sugar quality.
• Consistency in Production: Ensures every batch of sugar is of consistent quality by using uniformly prepared seed crystals.
• Durable and Reliable: Built to withstand the rigors of sugar production, ensuring longevity and minimal downtime.

Applications

• Batch Pan Boiling: Tailored for factories that use batch pan boiling operations, ensuring seed crystals are consistently prepared for each batch.
• Continuous Pan Boiling: Designed to provide a continuous and consistent supply of seed crystals for factories with continuous boiling operations.

Our in-house designed Continuous Vacuum Pan is tailor-made for A, B, and C massecuites. Not only does it enhance both upstream and downstream plant capabilities, but it is also available in a diverse range from 75m³ to 220m³. Custom designs to fit specific factory requirements are also available upon request.

Consistency is key. Our pan ensures surge-free and unwavering vapour demand, aligning perfectly with steady-state boiler operations and maintaining consistent evaporator performance over extended durations.

Key Features

• Strong Massecuite Circulation: Engineered for powerful and consistent circulation.
• Uniform Crystal Growth Conditions: Ensures even growth conditions throughout the pan.
  • Narrow Crystal Size Distribution: Achieve consistent crystal sizes for a uniform product.
  • Simplified Controls: Designed with minimal control instruments for ease of operation.
• Easy Maintenance: Provides easy access to calandrias, simplifying regular upkeep.
• Streamlined Design: Simplified valving and feed pipework for efficient operations.
  • Modular Expansion: Easily augment production capacity with the addition of extra modules.
• Consistent Production: Achieve steady production with minimal operator supervision.
  • Rapid Operations: Facilitates quick emptying, boilout, and restart operations.

Design Highlights

• Horizontal Pan Layout: Comprising well-mixed cells for even processing.
• Optimized Flow Path: Meticulously designed to prevent flow restrictions.
• Optimal Cell Volumes: With a minimal number of cells ensuring efficiency.
  • Modular Design: Separate modules with calandria in each for streamlined operations.
  • Low Boiling Head: Ensures optimal massecuite processing.
• Optional Stirred Modules: Mechanically stirred modules available upon request.

Benefits

• Superior Massecuite Exhaustion: Ensuring improved raw sugar recovery.
• Enhanced Production Capacity: About 30% greater than a batch pan of comparable volume.
• Powerful Circulation: Produce well-exhausted massecuite with high dry solid content, using minimal balancing water and steam/vapour.

Introduction

Step into the future of crystallization with our cutting-edge Vertical Vacuum Pan. Tailored to meet the diverse needs of massecuite applications, our solution is engineered to offer unparalleled efficiency, precision, and superior product quality, whether you’re handling Refined, Raw A, B, or C massecuite.

Introduction

Experience the next generation of crystallization with our state-of-the-art Batch Vacuum Pan Circulators. Engineered for optimal performance, our circulators are designed to elevate your processing efficiency, ensuring unparalleled crystal quality and reduced operational times.

Introduction

Crystallizers play a pivotal role in the sugar industry, serving as both holding tanks and crystallization vessels. Their function and capacity vary depending on the type of massecuite being processed.

Design Features

• Modular Design: Features modularity of the crystallizer cooling blocks and body.
• Standard Elements: Equipped with a standard lifting system and product distributor.
• Compactness: Space-efficient design, making it suitable for various setups.
• Integration: Easily adaptable with piping systems due to standard flanges.

Advanced Technology

Our cooling crystallizers have been innovatively designed keeping in mind the fundamental theoretical principles of the process. These crystallizers effortlessly cool highly viscous massecuites, achieving a final temperature of 40 °C even at high non-sugar/water ratios.

Benefits

• Efficient Cooling System: Utilizes standardized cooling block elements with a counter-current flow system relative to the massecuite.
• Oscillating System: The entire cooling system vertically oscillates by 1 meter, optimizing retention times and massecuite cooling.
• Versatile Functionality: Features a two-speed system for the cooling system’s up/down movements, driven by six hydraulic cylinders.
• Optimized Flow: Consistent top-to-bottom flow of massecuite, uniformly distributed by a slowrotating distributor.
• Maintenance-Free: No bearings or glands at the massecuite end, ensuring longevity and minimal maintenance.
• Cooling Flexibility: Offers options for re-cooling, either through a separate unit or an attached air cooler.
• Energy Efficiency: Consumes no more than 15 kW of energy.
• High ROI: Promises a return on investment within the first two years.
• Maximum Output: Offers a cooling surface of up to 1,400 m².
• Consistent Quality: Ensures a purity drop of up to 9 points, with optimal desugarization and no fine crystal formation.

Key Features

• Waste Heat Utilization: Our Molasses Conditioner ingeniously uses the waste heat of the evaporator body, ensuring energy efficiency and optimal conditioning of molasses.
• Efficient Heat Transfer: With the direct contact of Non-Condensable Gases, our conditioner guarantees better and more efficient heat transfer, resulting in consistent and high-quality outcomes.
• Power-Efficient Agitation: Our conditioner comes with an in-built static mixer that ensures vigorous agitation. The best part? It achieves this without consuming any electrical power, ensuring both operational efficiency and energy savings.

Benefits

• Eco-Friendly: By utilizing waste heat and eliminating the need for mechanical agitation, our Molasses Conditioner is a sustainable choice for environmentally-conscious operations.
• Cost-Effective: Reduce energy costs with our power-efficient design and harnessing of waste heat.
• Consistent Quality: Achieve uniform conditioning of molasses every time, ensuring a consistent product quality.

Conclusion

For those seeking a modern, efficient, and eco-friendly solution for molasses conditioning, our Molasses Conditioner is the epitome of innovation and efficiency. Elevate your processes, reduce operational costs, and achieve unmatched molasses quality with our advanced conditioner.

Introduction

Experience the revolution in sugar drying with our Rotary Sugar Dryer. Designed for perfection and built for durability, our dryer is an innovation in the field of sugar drying and cooling. With a unique design that leverages the mechanical motion of the drum, the Rotary Sugar Dryer offers a streamlined process that makes it especially ideal for Raw Sugar Factories and Refineries.

How It Works

The Rotary Sugar Dryer operates distinctively. As the drum rotates in a spiral loop, it conveys the sugar from one end to the other without the direct influence of air displacing the sugar. Instead, the air is employed to percolate through the sugar curtain, which is created when the sugar is scooped up and showered across the entire cross-section of the shell. This not only ensures an even drying process but also maintains the integrity of sugar crystals, especially those smaller than 600-750 microns.

Integration Possibilities

To enhance the drying process and ensure optimal results, our Rotary Sugar Dryer can be seamlessly integrated with:

• Cooler: For rapid cooling post-drying.
• Chiller: Ensuring sugar temperature is maintained.
• Dehumidifier: Counters the climatic conditions and prevents re-absorption of moisture.

The type of integration depends on the sugar variety and prevailing climatic conditions. This ensures that the bagging temperature remains ideal, keeping the sugar in pristine condition.

Key Benefits

• High Energy Efficiency: Our design ensures maximum drying with minimal energy input.
• Inbuilt Dust Extraction System: Ensuring a clean and hygienic drying environment.
• Cost-Effective: High efficiency paired with low maintenance makes it a cost-effective solution for all your drying needs.
• Robust Built Quality: Crafted with precision, our dryer promises longevity and consistent performance.
• Low Energy Consumption: Save on energy bills without compromising on drying quality.

Conclusion

Choose our Rotary Sugar Dryer for a seamless, efficient, and cost-effective sugar drying solution. Whether you deal with Raw Sugar, Refined Sugar, or any other variety, our dryer is designed to meet your specific needs.

Introduction

The Fluidized Bed Dryer (FBD), a pinnacle in sugar drying technology. With a design rooted in the principle of fluidizing sugar using a bed of air complemented with a mechanical drive, FBD is engineered for excellence. As sugar immerses itself within the perforated screen, it enters a transformative state, behaving like a fluid, ensuring an unparalleled drying experience.

How It Works

At the heart of the FBD system lies the unique fluidizing process:

1. Entry: Sugar enters from the top, meeting the perforated screen.
2. Air Initiation: Air, coming from the bottom of the deck, starts fluidizing the sugar.
3. Fluid State: As the sugar crystals interact with the air, they start behaving like a fluid, entering a suspended state.
4. Mechanical Drive: This drive ensures the gentle conveyance of sugar from the feed to the dryer’s discharge.
5. Continuous Contact: Throughout the deck, sugar remains constantly in contact with air, ensuring consistent drying.

Integration Possibilities

To further optimize the drying process, the Fluidised Bed Sugar Dryer can be integrated with:

• Cooler: Rapidly cools the sugar post-drying.
• Chiller: Maintains the sugar’s temperature.
• Dehumidifier: Adjusts according to the climatic conditions, ensuring no moisture re-absorption.

The choice of integration is tailored based on the sugar type and prevailing climatic conditions, ensuring the perfect bagging temperature.

Introduction

Presenting the Static Fluidized Bed Sugar Dryer – which brings compactness and cost-effectiveness in sugar drying technology. While it operates on principles similar to the Fluidized Bed Sugar Dryer, its distinguishing factor is the absence of a mechanical drive, making it an optimal choice for smaller capacity plants with moderate moisture inputs.

How It Works

The Static Fluidized Bed Sugar Dryer’s operation is a marvel in simplicity and effectiveness:

1. Air-Driven Fluidization: Without mechanical drives, the air takes charge. The air dries the sugar and, thanks to its high approach velocity, also aids the sugar’s traverse from one end to the other.
2. Consistent Drying: The continuous airflow ensures that sugar remains in a steady drying state, delivering consistent results every time.

Integration Possibilities

To further elevate the drying process, the Static Fluidized Bed Sugar Dryer can be seamlessly integrated with:

• Cooler: For immediate cooling after the drying process.
• Chiller: To maintain the desired sugar temperature.
• Dehumidifier: Countering ambient climatic conditions, it prevents any chances of moisture reabsorption.

The ideal integration is determined based on the specific type of sugar and the prevailing climatic conditions, ensuring the sugar is bagged at the perfect temperature.

Key Benefits

• Inbuilt Dust Extraction System: A promise of a contaminant-free drying process.
• Negligible Maintenance Cost: Maintenance costs are kept at a bare minimum with no mechanical drive.
• Robust Built Quality: Durability is at the core of its design, promising long-lasting service.
• Compact Footprint: Ideal for spaces where every inch counts, it delivers without occupying much space.

Conclusion

For those who seek efficiency without compromising on space or incurring high costs, the Static Fluidized Bed Sugar Dryer is the go-to choice. Crafted with precision and built for durability, it’s a testament to how simplicity can sometimes offer the most effective solutions. Upgrade your drying process with this compact powerhouse today!